Electrochemical machining parameter optimization and prediction of performance using artificial neural network

Saranya, K. and Haribabu, K. and Venkatesh, T. and Saravanan, K. G. and Maranan, Ramya and Rajan, N. (2024) Electrochemical machining parameter optimization and prediction of performance using artificial neural network. INTERNATIONAL JOURNAL OF INTERACTIVE DESIGN AND MANUFACTURING - IJIDEM, 18.0 (7). pp. 5015-5025. ISSN 1955-2513

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Abstract

Electrochemical micromachining is promising technique used to machine metal matrix composites and hard to cut materials. In this research mixed L18 Orthogonal array experiments are used to along with 30 vol% of ethylene glycol mixed sodium nitrate electrolyte. The tool electrode is coated with ceramic coating whose diameter is 360 mu m and Al7075 + 10 vol%B4C metal matrix composites of thickness 500 mu m is used as a workpiece. The experiments are optimized using grey relational analysis and most significant factor is found using Analysis of variance (ANOVA). As per the Grey relational Analysis (GRA) the optimal combination is 30 vol% of ethylene glycol,voltage of 9 V,duty cycle of 70% and electrolyte concentration of 35 g/L. As per the ANOVA, the most promising factor is electrolyte concentration which shows 46.36%. The Artificial Neural Network (ANN) model prediction value is 0.1675 and 1.1400 which is very close to GRA optimized values of machining rate and surface corrosion factors, ie 0.1667 and 1.1395 respectively.

Item Type: Article
Uncontrolled Keywords: Grey relational coefficient, ANOVA, Ethylene glycol, Ceramic coating, Electrolyte concentration
Subjects: Engineering > Engineering
Divisions: Nursing > Vinayaka Mission's Annapoorna College of Nursing, Salem
Medicine > Vinayaka Mission's Medical College and Hospital, Karaikal
Nursing > Vinayaka Mission's College of Nursing, Karaikal
Nursing > Vinayaka Mission's College of Nursing, Puducherry
Pharmacy > Vinayaka Mission’s College of Pharmacy, Salem
Physiotherapy > Vinayaka Mission's College of Physiotherapy, Salem
Homoeopathy > Vinayaka Mission's Homoeopathic Medical College and Hospital, Salem
Medicine > Vinayaka Mission's Kirupananda Variyar Medical College and Hospital, Salem
Arts and Science > Vinayaka Mission's Kirupananda Variyar Arts and Science College, Salem, India
Engineering and Technology > Vinayaka Mission's Kirupananda Variyar Engineering College, Salem, India
Law > Vinayaka Mission's Law School, Chennai
Medicine > Vinayaka Mission's Medical College, Kottucherry
Medicine > Vinayaka Mission's Medical College, Puducherry
Physical Education > Vinayaka Mission's College of Physical Education, Salem
Interdisciplinary Studies > Vinayaka Mission's School of Health Systems, Chennai
Dentistry > Vinayaka Mission‘s Sankarachariyar Dental College, Salem
Liberal Arts > Vinayaka Mission's School of Economics and Public Policy, Chennai
Depositing User: Unnamed user with email techsupport@mosys.org
Last Modified: 06 Feb 2026 07:13
URI: https://ir.vmrfdu.edu.in/id/eprint/7174

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