Machinability studies on metal additive manufactured 316L stainless steel using electrochemical machine

Natarajan, Rajan and Kanagaraj, Shanmugapriyan and Palaniappan, Thangavel and Dhanaskodi, Deepa (2025) Machinability studies on metal additive manufactured 316L stainless steel using electrochemical machine. JOURNAL OF ELECTROCHEMICAL SCIENCE AND ENGINEERING, 15.0 (2). ISSN 1847-9286

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Abstract

Metal additive manufactured 316L stainless steel is considered for machinability studies through electrochemical machining (ECM). This material is used in prototyping in the automotive, aerospace, jewellery and biomedical industries, where customized components for individual circumstances are required. In this study, ECM process parameters such as voltage, electrolyte concentration, duty cycle, and selection of an L16 orthogonal array sing four levels were considered for optimization. The multi-criteria decision machining method, namely entropy-based multi-objective optimization, is used for performance analysis based on the ratio analysis method. The study reveals that 14 V, 35 g l-1 NaNO3 electrolyte concentration, and 90 % duty cycle are recommended for optimal machining performance. According to the main effect table, the best combination is 16 V, 35 g l-1 electrolyte concentration, and 60 % duty cycle. Analysis of variance result shows that the duty cycle accounts for approximately 27.06 1% of machining performance, voltage contributes by 24.015 % and electrolyte content contributes roughly 15.58 % to the machining performance. A scanning electron microscope was used to scan each micromachined hole, and different resolution images were taken in order to analyse the machined hole quality.

Item Type: Article
Uncontrolled Keywords: Additively built austenitic steel, micromachined holes, electrochemical process parameters, multi-objective optimization (MOORA), entropy weighting, variance analysis
Subjects: Chemistry > Electrochemistry
Divisions: Nursing > Vinayaka Mission's Annapoorna College of Nursing, Salem
Medicine > Vinayaka Mission's Medical College and Hospital, Karaikal
Nursing > Vinayaka Mission's College of Nursing, Karaikal
Nursing > Vinayaka Mission's College of Nursing, Puducherry
Pharmacy > Vinayaka Mission’s College of Pharmacy, Salem
Physiotherapy > Vinayaka Mission's College of Physiotherapy, Salem
Homoeopathy > Vinayaka Mission's Homoeopathic Medical College and Hospital, Salem
Medicine > Vinayaka Mission's Kirupananda Variyar Medical College and Hospital, Salem
Arts and Science > Vinayaka Mission's Kirupananda Variyar Arts and Science College, Salem, India
Engineering and Technology > Vinayaka Mission's Kirupananda Variyar Engineering College, Salem, India
Law > Vinayaka Mission's Law School, Chennai
Medicine > Vinayaka Mission's Medical College, Kottucherry
Medicine > Vinayaka Mission's Medical College, Puducherry
Physical Education > Vinayaka Mission's College of Physical Education, Salem
Interdisciplinary Studies > Vinayaka Mission's School of Health Systems, Chennai
Dentistry > Vinayaka Mission‘s Sankarachariyar Dental College, Salem
Liberal Arts > Vinayaka Mission's School of Economics and Public Policy, Chennai
Depositing User: Unnamed user with email techsupport@mosys.org
Last Modified: 06 Feb 2026 07:12
URI: https://ir.vmrfdu.edu.in/id/eprint/7002

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