MACHINABILITY STUDIES ON AN A17075 COMPOSITE WITH VARYING AMOUNTS OF B4C USING AN INDUCTION-HEATED ELECTROLYTE IN ELECTROCHEMICAL MACHINING

Rajan, Natarajan and Thanigaivelan, Rajasekaran and Muthurajan, Kumarasamy Govindan (2019) MACHINABILITY STUDIES ON AN A17075 COMPOSITE WITH VARYING AMOUNTS OF B4C USING AN INDUCTION-HEATED ELECTROLYTE IN ELECTROCHEMICAL MACHINING. MATERIALI IN TEHNOLOGIJE, 53.0 (6). pp. 873-880. ISSN 1580-2949

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Abstract

Electrochemical machining (ECM) is one of the important machining processes for machining alloys and composites. Aluminum metal matrix composites (AMMCs) are increasingly gaining in importance in the aerospace and automobiles industries. In this research the metal matrix composite (MMCs) is fabricated using the aluminum alloy (7075) with 5 % mass fraction of B4C and 10 % mass fraction of B4C in two different proportions as reinforcement. AMMCs (A17075 with 5 % mass fraction of B4C and A17075 with 10 % mass fraction of B4C) specimens were fabricated through a stir-casting process. The comparative study of the machinability of these composites is proposed using ECM. The input parameters like electrolyte temperature, electrolyte concentration, voltage and duty cycle were chosen and machining speed. overcut and delamination factor (DF) are considered as an output response. Sodium nitrate is used as an electrolyte and the electrolyte is heated by an induction heater to maintain the temperature during the machining, which was monitored continuously with a thermocouple. Based on conducted experiments the machining speed increases with the electrolyte temperature. The specimen of A17075 with 10 % mass fraction of B4C composite shows a lower overcut and DF during the ECM process. Based on a Scanning Electron Microscope (SEM) image it is evident that the proper circular holes were obtained on the AMMC specimens (A17075 with 5 % mass fraction of B4C and A17075 with 10 % mass fraction of B4C). The EDAX analysis and Rockwell hardness test were performed to study the mechanical properties of the specimen.

Item Type: Article
Uncontrolled Keywords: electrochemical machining (ECM), electrolyte temperature, composite aluminum 7075, boron carbide (B4C), SEM, EDAX
Subjects: Engineering > Metallurgy & Metallurgical Engineering
Material Science > Materials Science
Multi-Disciplinary Studies > Multidisciplinary
Divisions: Nursing > Vinayaka Mission's Annapoorna College of Nursing, Salem
Medicine > Vinayaka Mission's Medical College and Hospital, Karaikal
Nursing > Vinayaka Mission's College of Nursing, Karaikal
Nursing > Vinayaka Mission's College of Nursing, Puducherry
Pharmacy > Vinayaka Mission’s College of Pharmacy, Salem
Physiotherapy > Vinayaka Mission's College of Physiotherapy, Salem
Homoeopathy > Vinayaka Mission's Homoeopathic Medical College and Hospital, Salem
Medicine > Vinayaka Mission's Kirupananda Variyar Medical College and Hospital, Salem
Arts and Science > Vinayaka Mission's Kirupananda Variyar Arts and Science College, Salem, India
Engineering and Technology > Vinayaka Mission's Kirupananda Variyar Engineering College, Salem, India
Law > Vinayaka Mission's Law School, Chennai
Medicine > Vinayaka Mission's Medical College, Kottucherry
Medicine > Vinayaka Mission's Medical College, Puducherry
Physical Education > Vinayaka Mission's College of Physical Education, Salem
Interdisciplinary Studies > Vinayaka Mission's School of Health Systems, Chennai
Dentistry > Vinayaka Mission‘s Sankarachariyar Dental College, Salem
Liberal Arts > Vinayaka Mission's School of Economics and Public Policy, Chennai
Depositing User: Unnamed user with email techsupport@mosys.org
Last Modified: 06 Feb 2026 07:00
URI: https://ir.vmrfdu.edu.in/id/eprint/6605

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